+86 15152279527 jacob@somaypack.com 2598# Zhengcheng Rd, Jiangyin city, Jiangsu
Renewable Energy · Clean Emission · Recyclable Materials

Greener Every Step
of the Way

Rooftop solar generation, high-efficiency RTO waste-gas abatement, closed-loop heat recovery and CPET cast film combined with biodegradable substrates — four systems we run in-house, so that better packaging does not have to cost the planet.

Rooftop Solar PV RTO Waste-Gas Abatement Closed-Loop Heat Recovery ISO 14001:2015 Certified

Sustainability Is Installed, Not Just Reported

Many suppliers publish an environmental policy. We would rather show you the equipment.

Every claim on this page maps to a system you can walk past during a factory audit — a photovoltaic array on the roof, a regenerative thermal oxidiser behind the printing hall, a heat-recovery loop and a materials laboratory. Flexible packaging is an energy-intensive business; our answer is to own the clean technology rather than outsource the footprint.

Rooftop PV
Solar-powered Manufacturing

A photovoltaic array installed on the plant roof generates renewable electricity for extrusion, printing and lamination.

≥ 99%
VOC Destruction Efficiency

Design destruction efficiency of our RTO on industrial VOC waste gas from solvent-based processes.

≥ 90%
Heat Recovery Rate

Share of thermal-oxidation exhaust heat captured by the regenerative beds and returned to the unit.

ISO 14001:2015
Environmental Management

Certified environmental management system — certificate no. 55324E10024R0S.

Where the Green Work Actually Happens

Energy, emissions, efficiency and materials. Each pillar is a real installation on our Jiangyin site — click through for the detail behind it.

Solar-powered Manufacturing

Solar photovoltaic systems are deployed in our factory to utilize renewable solar energy and reduce carbon emissions.

The roof of our 11,000+ m² plant is a working part of the production chain. Generated electricity is consumed on site by the extrusion, printing and lamination lines — powering the process at the exact moment it is needed instead of buying it back from the grid. On-site generation also shelters our customers from the carbon intensity of the local power mix, which matters more every year as packaging declarations tighten.

  • Photovoltaic array covering the plant roof
  • Renewable power used directly by converting lines
  • Lower Scope 2 emissions per tonne of film converted
Rooftop photovoltaic array on the SOMAYPACK factory, generating renewable electricity
Rooftop photovoltaic array — Jiangyin plant

RTO for Waste Gas Treatment

We equip RTO regenerative thermal oxidizer facilities for high-efficiency industrial VOC waste gas abatement.

Solvent-based printing and lamination release volatile organic compounds. Rather than venting them, we route the exhaust stream through a regenerative thermal oxidiser, where the VOCs are destroyed by high-temperature oxidation. Regenerative ceramic beds capture the heat of that reaction and pre-heat the incoming gas, so the system runs largely on its own recovered energy instead of continuously burning fuel.

VOC destruction efficiency ≥ 99%

Design value for the oxidiser at operating temperature. Actual performance is verified by stack monitoring.

  • Regenerative ceramic heat-exchange beds
  • High-temperature oxidation of solvent VOCs
  • Continuous emission monitoring on site
RTO regenerative thermal oxidiser and ductwork installed behind the printing hall
Regenerative thermal oxidiser — behind the printing hall

Heat Recycle System

Capturing heat from thermal oxidation exhaust gas, our Heat Recovery System ensures a stable energy supply for the unit.

Oxidation destroys pollutants, but it also produces heat — and that heat is the asset. The regenerative beds work in a continuous rotation: gas passing out of the combustion zone gives up its energy to a ceramic bed, and gas passing in absorbs it again. Because the cycle never stops, the oxidiser largely powers its own thermal load and needs far less supplementary fuel than a conventional incinerator.

Phase 1

Raw waste gas is drawn in by the main fan and pre-heated as it passes through the first ceramic bed.

Phase 2

The inlet switches to the second bed for pre-heating while the first bed stores the outgoing heat.

Phase 3

The third bed completes the rotation, keeping the heat exchange continuous and even.

Hot Bypass

A bypass path protects the unit and keeps the line stable under abnormal thermal conditions.

Heat recycle system schematic showing phase 1, phase 2, phase 3 and hot bypass
Regenerative cycle — the four operating states

CPET Cast Film + Biodegradable Substrates

We develop cast film CPET materials compatible with biodegradable substrates, balancing packaging functionality and eco-friendly goals.

The hardest problem in sustainable packaging is not making a material that degrades — it is making one that still protects the product. Our work on cast film CPET sits exactly on that trade-off. CPET tolerates oven and microwave temperatures, seals reliably and carries print well; paired with biodegradable substrates such as fibre-based and bio-derived layers, it lets a pack keep its technical performance while materially reducing what is left behind at end of life.

Ovenable & Microwave-safe

CPET cast film holds its shape and seal at serving temperatures.

Bio-based Substrates

Works with biodegradable fibre and bio-derived layers in one structure.

Performance Retained

Barrier, seal strength and print quality are validated in our lab.

Molded fibre food container made from biodegradable material
Fibre-based format
Raw bio-based fibre material used for biodegradable packaging substrates
Bio-based raw material
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